Yarn Dyeing Machine Production Calculation

Yarn Dyeing Machine Production:
Dyeing is the process of adding color to textile products like fibers, yarns, and fabrics. There are several methods of dyeing. Yarn dyeing is one of them. There are many forms of yarn dyeing. Common forms are the package form and the hanks form. Cotton yarns are mostly dyed in package form, and acrylic or wool yarn is dyed in hank form. The production calculation of the yarn dyeing machine is given below.

Yarn dyeing production floor

Production Calculation of Yarn Dyeing Machine

No. of Needle = π × Machine Diameter (D) × Machine Gauge (N)
= 3.1416 × 30 × 24
= 2262

Yarn Count = 30/1 Ne
No. of Feeder = 96
Machine RPM = 28
Stitch length = 3 mm
Efficiency = 85% = 0.85

Shift = 8 hr.
= 8 × 60 = 480 min

……………………………No. of Needle x No. of Feeder x Stitch length (mm) x RPM x Shift x Effi.
Production/Shift = …………………………………………………………………..…..………………………………..
………………………………………………………….10 x 2.54 x 36 x 30 x 840 x 2.206

……..2262 x 96 x 3 x 28 x 480 x 0.85
= ……………………………………………………
…….10 x 2.54 x 36 x 30 x 840 x 2.206

= 146.407 Kg

Production of the machine is 146.407 Kg/ Shift.

Note: If any parameter in this calculation is changed then production capacity per shift will be changed.

Author of this Article:
Rana Sohel 
Executive Engineer 
Sunman Textile Mills Ltd. Chittagong 
Cell: +8801912-420118 
Email: rsohel07tex@gmail.com

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