Yarn Dyeing Machine Production:
Dyeing is the process of adding color to textile products like fibers, yarns, and fabrics. There are several methods of dyeing. Yarn dyeing is one of them. There are many forms of yarn dyeing. Common forms are the package form and the hanks form. Cotton yarns are mostly dyed in package form, and acrylic or wool yarn is dyed in hank form. The production calculation of the yarn dyeing machine is given below.
Production Calculation of Yarn Dyeing Machine
No. of Needle = π × Machine Diameter (D) × Machine Gauge (N)
= 3.1416 × 30 × 24
= 2262
Yarn Count = 30/1 Ne
No. of Feeder = 96
Machine RPM = 28
Stitch length = 3 mm
Efficiency = 85% = 0.85
Shift = 8 hr.
= 8 × 60 = 480 min
……………………………No. of Needle x No. of Feeder x Stitch length (mm) x RPM x Shift x Effi.
Production/Shift = …………………………………………………………………..…..………………………………..
………………………………………………………….10 x 2.54 x 36 x 30 x 840 x 2.206
……..2262 x 96 x 3 x 28 x 480 x 0.85
= ……………………………………………………
…….10 x 2.54 x 36 x 30 x 840 x 2.206
= 146.407 Kg
Production of the machine is 146.407 Kg/ Shift.
Note: If any parameter in this calculation is changed then production capacity per shift will be changed.
Author of this Article: Rana Sohel Executive Engineer Sunman Textile Mills Ltd. Chittagong Cell: +8801912-420118 Email: [email protected]